T6 IDH Assembly machine has been designed for the assembling of Inner Door Handle ( IDH) for Ford Cars
Total Variants – 3 ( RH & LH Handle ) ( Easy tool Changing Facility)
Total Child Part Assembly process
* Lever Assy
* Bumper Assy
* Spring Assy
* Pivot Pin Assy ( Accuracy Level - +/- .2 mm)
* Greasing process
Elements In the Machine
* Six Axis Robot ( Nachi Make )
* Vibratory Bowl Feeder
* Sic Marking Unit
* Conveyor
* Load Testing with Load cell ( Capacity 3 kg ) – Spring
* LVDT Testing & Calibration - Bumper
U301 IDH ASSEMBLY STATION has been designed for the assembling Inner Door Handle ( IDH) for Mahindra Cars .
Total Variant ? 1 Only ( RH & LH )
Total child Assembly Process
* Knob Assy
* Lever Assy
* Pivot Pin Assy ( 2 sets ) - (+/- .2 mm)
* Abidment Assy ( 2 Sets) ? ( +/- .5 mm)
Elements in Mahine
* Pick and Place station -2 Axis ( SMC)
* Load testing with Load cell ? Spring
* Stroke Measurement sensor with +/- .2 mm accuracy
* Conveyor for Ok part Handling
Rollover Forming Machine has been designed for the assembling roller forming on Solenoid Plug.
Total Variant ? 2 (Single forming & Double forming)
Total child Assembly Process
* Core Plug nut Assembly
* Forming Process
Elements in Machine
* Speed Controller Motor
* Auto Chuck for Component Holding
* Forming tool
B4A AIM & Rib Cutting Machine has been designed for the assembling spacer in Air intake manifold for Renault cars.
Total Variant ? 1
Total child Assembly Process
* Spacer Insertion(Accuracy : +0.25mm)
* Rib cutting process(Accuracy : +0.5mm)
* ??O??? ring presence process (for Red colour
identification through controller)
* ??O??ring assembly process
Elements in Machine * Pneumatic Ram Cylinder - ( SMC)
* Pneumatic Air Nipper (Make ? Nile)
* Spacer Assurance Sensor(Slot Type)
* ??O?? ring Identification colour sensor (Make - Banner)
B515 Handle Transferring Station has been designed for Deflashing Outside Door Handle for Eco sports(Ford) .
Total Variant ? 1
Total child Assembly Process
* Handle Transferring Process(Positional
accuracy : +/- 0.5mm)
* Lever Assy
* Pivot Pin Assy ( 2 sets ) - (+/- .2 mm)
* Abidment Assy ( 2 Sets) ? ( +/- .5 mm)
Elements in Machine
* Pick and Place station -2 Axis ( SMC)
* Load testing with Load cell ? Spring
* Stroke Measurement sensor with +/- .2 mm accuracy
* Conveyor for Ok part Handling
HR Plate Assembly M/c has been designed for the reflector plate assembly in fog or rear light of Ford Eco sports car .
Total Variant ? 2 (Rear & Fog with quick fixture changing facility)
Total Assembly Process
* Housing Assembly
* HR Plate Assembly - (Acc : +/- 0.5 mm)
Elements in Machine
* HR Pressing Shuttle
* HR Plate Assurance proximity sensor
H79R Exterior Gate Cutting Station has been designed for the roof bar exterior runner cutting operation for Nissan cars.
Total Variant ? 2
1. Front Exterior
2. Rear Exterior
Total Assembly Process
* Component Loading
* Gate cutting - (Acc : +/- 0.5 mm)
Elements in Machine
* Auto loading by 3 axis robots.
* Air Nipper(Make ? Nile)
* Nipper Slider Cylinder
Water Inlet Machine has been designed by brass heat insertion for Nissan Water Inlet.
Total Variant ? 1
Total Assembly Process
* Component Holding
* Heat Insertion of brass - (Acc : +0.2 mm)
Elements in Machine
* Servo system for brass positioning.
* Coolant system for temperature control.
* Induction heater with controller.
B562 ODH Deflashing Line has been designed for fully Automation of Outer Door Handle runnercutting & Wiping process for Ford Aspire cars.
Total Variant ? 1
Total Assembly Process
* Gate Cutting - (Acc : +0.2mm)
* Cooling Conveyor ? (Positioning Acc : +/- 1 mm)
* Deflashing Unit ? 2 station
* Output conveyor
Elements in Machine
* 3 Axis robot for Auto Loading.
* 2 Witt man 6 Axis Robot
This Machine has been designed and developed to assemble Inner Door Handle of Honda cars.
Total Variant ? 1 ( LH & RH)
Total Assembly Process
* Manual Loading of Child Parts
* Auto Greasing & Knob Assembly Process
* Auto Greasing Lever Assembly Process
* Pivot Pin Snapping with spring
* Testing ? Pivot Pin (Acc : +0.1 mm) & Load Testing
Elements in Machine
* Pick & Place robots ( Fanuc).
* Vision Senor. ( Inspecting More than 7 areas with auto focusing ? Keyence )
* Indexer ( Betenelli)
* Vibratory Bowl Feeder
* Pick & Place station
Final Inspection Machine has been designed & Developed for XH5 water Inlet bar code scanning .
Total Variant ? 4
Total Assembly Process
* Bar code scanning ( QR Code)
* Data Logging
Elements in Machine
* Vision Camera ( Scanner )
Front Fork Dismantling Machine has been designed for dismantling front fork Assembly of Yamaha Bike.
Total Variant ? 2 (LH & RH)
Total Assembly Process
* Component Loading
* Internal Circlip Removing
* Oil drainage system
* Defastening of M10 nut
* Removal of Seal & Circlip
Elements in Machine
* Impact wrench(Shinano- 120N/m)
* Circlip removing cylinder
Front Fork Dismantling Machine has been designed for dismantling front fork Assembly of Yamaha Bike.
Total Variant ? 2 (LH & RH)
Total Assembly Process
* Component Loading
* Internal Circlip Removing
* Oil drainage system
* Defastening of M10 nut
* Removal of Seal & Circlip
Elements in Machine
* Impact wrench(Shinano- 120N/m)
* Circlip removing cylinder
Leak & Light Testing Machine has been designed for both Fog & Rear lamp of Ford Eco sports
Total Variant ? 2 (Rear & Fog - LH & RH)
Total Assembly Process
* Manual Loading
* Light testing
* Leak testing (Acc : 69 pascal allowable leak)
* Dot Punch ok Marking
* Bar code scanner & printer for test ok.
Elements in Machine
* Light intensity measuring optic sensor(Make- Banner).
* Leak test ATEQ unit.
* Barcode Printer(Zebronic)
B515 Locking Motor Assembly Machine has been designed for locking motor Assembly of Ford Eco sports car.
Total Variant ? 1
Total Assembly Process
* Manual Loading
* Bullet Assembly
* Housing Assembly
* Motor Checking(20 ms ? Forward & Reverse)
* Ok Marking
Elements in Machine
* High Precision Socket
* Marking Unit(Make? SIC)
Contact Insertion Machine has been designed for RCCB
Total Variant ? 1
Total Assembly Process
* Spot Welding
* Checking Welding strength
Elements in Machine
* Miyachii welding controller
* Precision welding head
* Ejection Unit
